GET YOUR NEW EFW® PRODUCTION LINES
In the composites business, it is of the utmost importance that the production line is built for the GRP product you want to produce, in line with the specific market needs.
You need to analyze your market requirements, study the exact design for your product, and only then tailor your production line based on that information.
Our EFW® LINES are tailor-made for your needs and offer the best support for our EFW® Method and includes all the equipment to:
- Reduce downtime’s, through the advanced machine set up;
- Reduce scrap levels, through our EFFECTIVE FILAMENT WINDING® method;
- Reduce GRP pipe manufacturing costs, through precise control of raw material processing.
Manufacturing EFW® Lines
We follow very strict quality control procedures in TOPFIBRA, because in our EFFECTIVE FILAMENT WINDING® LINES, each detail plays an important role for the final process optimization.
For this reason, we always insist on personally checking the key components of our high-performance Continuous Filament Winding (EFW LINES).
If you are planning to invest in this industry, our advice is to be very careful when choosing the manufacturing line, because the choice between high-performance equipment or standard equipment will strongly influence your return of investment.
Installation and Start Up
This service consists of a skilled supervision of the works relevant to the erection, start-up, and commissioning of the plant. A detailed schedule is agreed upon by the signature of the supply agreement.
These services are provided by a team of experts with the following qualifications:
- Mechanical Superintendent;
- Electrical & Automation Superintendent;
- Process & Chemical Engineer.
Some TOPFIBRA technicians have more than one qualification, and thus are able to perform different services during installation.
The Customer shall provide the necessary skilled personnel to be trained by our specialist, tools, lubricants for the first filling (grease, oil) as per the quantities agreed by the signature of the supply agreement. The training of the plant personnel will be organized in such a way so as to render it autonomous in operating the plant by the time of its commissioning.
Commissioning of EFW® Lines
The commissioning service is the procedure aimed at demonstrating the operating characteristics of the Equipment, which includes set-up operations, preparation for production, and trial production as well as the effectiveness of the transferred Know-How.
TOPFIBRA will supply the Customer with a list of standards and specifications relevant to the technological process as well as all the software to integrate all the activities as per our EFW method.
We will also supply you with:
- Advice on the manufacturing techniques and optimum use of the Customer’s machinery and equipment following our EFW method;
- Advice on the execution of short and long-term testing on the product, the execution of Hydrostatic Design Basis (HDB) according to ASTM standards;
- Sourcing of raw materials supply;
- Technical audit and evaluation of the Customer’s plant and recommendations for improvement.
UPGRADE YOUR EXISTING CFW LINES
UPGRADE & OPTIMIZE
In the GRP market is essential to develop the capacity to apply technology effectively, to achieve expected profit levels, and to avoid risks. The only way to do this is through our accurate data-driven, evidence-based, field-tested methodology (EFW®).
Though the EFFECTIVE FILAMENT WINDING® method, you will be able to upgrade & optimize all the stages of design, engineering, production, testing, and installation, maximizing your plant’s effectiveness and boosting your profit levels.
The Value of an upgraded CFW machine with EFW® Method:
- Enhanced data acquisition and visualization in real-time;
- Simplified operation and problems recognition;
- Improved productivity;
- Higher accuracy;
- Higher product quality;
- Raw material cost reduction;
- Lower operational cost;
- Predictive maintenance;
LOOK FOR SPARE PARTS & CONSUMABLES
SPARE PARTS & CONSUMABLES
Our Spare Parts department will assist you with your spares management for all Filament Winding Lines – through planned maintenance schedules, spares management, and repair services.
As part of our Spares Parts service, we offer:
- Original article products ensuring your equipment stays within specifications;
- Commissioning spares, operational spares, insurance spares.
GET OUR CONSULTANCY AND EFW® CERTIFICATION
With technical audit and evaluation of your plant, you get professional feedback with solutions and Improvement recommendations.
Our consulting team will provide you with:
- Solutions to the problems associated with GRP production, raw materials, commissioning of EFW line etc. ,
- strategic planning and
- execution for a new project or growth & expansion plans.
To help companies solve their problems, we carefully analyzed the GRP market, and we created the EFFECTIVE FILAMENT WINDING® method, the First Ever Integrated System to ensure profit-making in the Filament Winding industry.
Our EFFECTIVE FILAMENT WINDING® method has been applied in the design and development of high-tech composite products destined to satellite and aerospace applications, as well as for fully composite, high-pressure vessels (300 bar) destined for the storage of natural gas, to name a few examples.
After the completion of the EFW® implementation, TOPFIBRA will perform yearly audits to maintain the EFW certification, to assure that your products, services, and the integrated system meets the EFW requirements.
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